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Vacuum degree, that is, the pressure level of the vacuum environment, is the core control parameter of vacuum brazing
The vacuum degree directly determines the cleanliness of the brazing environment, which in turn affects the removal of the oxide film of the workpiece, the wetting and filling of the brazing material, and the quality and mechanical properties of the weld. Vacuum brazing is a technology that melts a low-melting point brazing material to connect the workpiece by heating it in a vacuum environment of less than 10⁻² Pa, with the advantage of eliminating the need for brazing agent and avoiding residue corrosion, and the vacuum level is the basis for maintaining this environment.
Turbine blades under vacuum brazing
The core role of vacuum degree
1
Anti-oxidation and deoxidizing film
At high temperatures, metals are easy to react with oxygen and water vapor to form oxide films, and high vacuum reduces the partial pressure of harmful gases and inhibits secondary oxidation. Oxide films of copper, iron, nickel alloys, etc. (such as Cu₂O, FeO) can be decomposed under high temperature and high vacuum, and the products are volatilized with the vacuum environment.
2
Clean surfaces
The high vacuum keeps the workpiece and the surface of the brazing material clean at the "atomic level", providing the premise for good wetting and spreading of the brazing material.
3
Exhaust gas promotes density
It helps the gases such as H₂ and N₂ adsorbed in the base metal and brazing material to escape during heating to prevent the weld from solidifying and forming pores.
The specific effect of vacuum degree on brazing
1
Film removal and surface activity
The vacuum is too low (high pressure), there is a lot of residual gas, the workpiece and brazing material are prone to serious oxidation, and the oxide film blocks the brazing material and the base metal, resulting in the brazing material "non-stick" or "spheroidization", and the brazing fails; The appropriate vacuum level can effectively remove the film and expose the active metal surface.
2
The brazing material is wetted and flowed
Under low vacuum, the oxide film increases the surface tension of the brazing material, the wetting angle becomes larger, the fluidity is poor, and it is easy to appear unpenetrated and false welding. The appropriate vacuum degree reduces the surface tension of the brazing material, and the wetting angle < 20°, which evenly fills the brazing seam like water flowing through clean glass.
3
Weld quality
When the vacuum is low, the oxide film is easy to get involved in the weld to form slag inclusions, and if the gas cannot be removed, pores will be generated, which will reduce the density and mechanical properties of the weld, and the weld will be intermittent and darkened. Under high vacuum, the brazing material flows smoothly, the weld seam is smooth and continuous, and the rounded corners are full.
The weld creates porosity
Welding slag inclusion
4
Base material performance
High vacuum can remove hydrogen and other harmful gases from superalloys, stainless steel and other base metals, and improve the performance of the base metal. However, too high vacuum + too long heat preservation will lead to excessive volatilization of high vapor pressure elements such as zinc and cadmium, change the composition of the brazing material, pollute the furnace body, and form a "pit" on the surface of the workpiece.
“
The vacuum is
The soul of the brazing process
”
Its impact runs through the entire process. In actual production, vacuum level must be finely controlled as a dynamic core parameter closely coupled with temperature and time in order to produce high-quality, high-performance vacuum brazed products stably.


